Wiring pinouts to Infineon controller from ebikes.ca

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Wiring pinouts to Infineon controller from ebikes.ca

New postby ChrisHvid » Thu Feb 18, 2010 7:57 am

Hello, Happy Year of the Tiger....my new 48V motor arrived today in Victoria, BC from China...

I'm hooking up my infineon controller, found here...

http://www.ebikes.ca/store/photos/C3635-NC.jpg to the fusin motor 48V..

I'm wondering if Louis or someone could tell me what wires, for both phases and halls, go with what wires, by colour...

Halls:

InfineonBlack >>> FusinwireColour ??
InfineonYellow >>> FusinwireColour ??
InfineonBlue >>> FusinwireColour ??
InfineonGreen >>>FusinwireColour ??
InfineonRed >>>FusinwireColour ??

Phase

InfineonYellow >>> FusinwireColour ??
InfineonBlue >>> FusinwireColour ??
InfineonGreen >>>FusinwireColour ??

I'd like to know the various FusinwireColours to go in this pattern...

Many thanks, Chris in Victoria.
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Re: Wiring pinouts to Infineon controller from ebikes.ca

New postby ChrisHvid » Fri Feb 19, 2010 2:31 pm

I tried various combinations...many worked not at all, some worked with weird harmonics at various speeds, and no torque, and the following pattern ran correctly with lots of torque, and quite smoothly from standing still:


InfineonBlack >>> FusinBlack
InfineonYellow >>> FusinBlue
InfineonBlue >>> FusinYellow
InfineonGreen >>> FusinGreen
InfineonRed >>> FusinRed

Phase

InfineonYellow >>> FusinBlue
InfineonBlue >>> FusinYellow
InfineonGreen >>>FusinGreen

So I was happy to have my first ride. I'm not used to geared freewheeling brushless motors, so I found the motor moderately louder than my direct drive motor.
On the other hand, I like to pedal a lot, so I don't need to use the throttle as much because of the freewheeling while cruising at speed, so I was able to run the motor with less electricity at which point it is quieter. So I suppose there are some differences that will be interesting to play around with, as far as range, efficiency and minimizing loudness. Fun! I'll check my speed on a GPS tomorrow - the bike is a front 20" motor (48) on a Raleigh Twenty folder. I imagine that I am able to attain somewhere around 22 mph.
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Re: Wiring pinouts to Infineon controller from ebikes.ca

New postby ChrisHvid » Sun Feb 21, 2010 8:16 am

GPS Verified top speed on flat ground with no pedalling is 20.7mph, about what Louis projected. With pedalling I can probably get up to 22mph. This is more of a pulse and ride style of riding compared to a direct drive motor. It is very stealth, as removing power makes the motor perfectly silent and you only lose a bit of speed due to the excellent freewheeling before reapplying the throttle. I found myself generally using the throttle less than a direct drive so it is probably a very efficient riding style. I think that using the heavier than normal bike (vs non-ebike flavour) as a kind of "potential energy storage medium", kind of like a flywheel, is good on this type of bike, as you can glide very far on the stored potential energy of a fully moving bike, as it is converted to kinetic energy as the bike slows. The max amps I've been able to pull out of the battery (even with a 35 amp controller) has been 21 amps - just over 1000 watts, which is about double the rating of the motor, running at 52 volts on the Ping battery. I like this motor a lot. Thanks Louis, for checking with me on the desired speed - I think a 16" wheel would have been too slow.

Chris
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Re: Wiring pinouts to Infineon controller from ebikes.ca

New postby Fusin Tiger » Sun Feb 21, 2010 4:07 pm

ChrisHvid wrote:Hello, Happy Year of the Tiger....my new 48V motor arrived today in Victoria, BC from China...

I'm hooking up my infineon controller, found here...

http://www.ebikes.ca/store/photos/C3635-NC.jpg to the fusin motor 48V..

I'm wondering if Louis or someone could tell me what wires, for both phases and halls, go with what wires, by colour...

Halls:

InfineonBlack >>> FusinwireColour ??
InfineonYellow >>> FusinwireColour ??
InfineonBlue >>> FusinwireColour ??
InfineonGreen >>>FusinwireColour ??
InfineonRed >>>FusinwireColour ??

Phase

InfineonYellow >>> FusinwireColour ??
InfineonBlue >>> FusinwireColour ??
InfineonGreen >>>FusinwireColour ??

I'd like to know the various FusinwireColours to go in this pattern...

Many thanks, Chris in Victoria.


Hi Chris,

congratulation you have made it work, it is not difficult to try different combination to have the motor works. When correctly connected the motor shall work normally( not very fast, not very noisy, and the start up current without load is about 0.5A), then it means you make the correct combination.

Just enjoy it ;-)
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